Developing Best Practices for In-Vessel Composting on Cut Flower Farms in the Northeast

Progress report for ONE24-439

Project Type: Partnership
Funds awarded in 2024: $29,748.00
Projected End Date: 11/30/2026
Grant Recipient: Little Farmhouse Flowers
Region: Northeast
State: New York
Project Leader:
Linda D'Arco
Little Farmhouse Flowers
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Project Information

Project Objectives:

This project seeks to establish
best practices for use of in-vessel composters on cut flower
farms in the Northeast, including 

  • installation and site
    guidelines
  • recipes for use (i.e., ratio of
    “green” and “brown” inputs)
  • ideal temperatures for pest and
    disease elimination
  • testing recommendations and
    results
  • information on using resulting
    compost in containers and on cut flower beds
Introduction:

This project aims to develop best practices for using high-volume, in-vessel composters on cut flower farms in the Northeast. These composters, originally developed by the livestock industry to compost poultry mortalities, have the potential to solve many problems faced by cut flower farmers in the region (outlined below). Additionally, new funding including through the NRCS makes these composters more affordable for farmers than ever before. However, many farmers are not aware of the advantages of these composters and best practices around how to use these composters on cut flower farms do not currently exist. Linda D’Arco of Little Farmhouse Flowers, a cut flower farmer, bulb importer, and farm educator, is one of the only cut flower farms in the Northeast currently utilizing this composting technology. This grant project will enable her, in her role as farm educator, to train partnering farms on using these composters for maximum benefit on their farms.

Most cut flower farms in the Northeast rely heavily on peat-based soilless mediums for seed starting and planting bulbs, which are often grown in containers such as bulb crates on flower farms. For example, at Moonshot Farm in NJ, the farm used over 35 cubic yards of peat-based medium for planting their 2024 crate-grown tulips alone, at a cost of over $8000. Use of peat moss by farms is contributing to climate change, as well as a significant expense for farmers. 

Many cut flower farmers in our region, including Fivefork Farms and Moonshot Farm, the collaborating farmers on this project, utilize windrow composting methods to compost organic materials such as spent flower stems, crate medium, and flower bulbs, from their farms. Windrow composting is labor-intensive and easily mismanaged, leading to disease buildup, weed infestations, and poor quality compost. Many small farms don’t have the staff or time to properly manage compost piles and monitor them for the correct carbon to nitrogen ratio. As a result, most buy in both potting medium for containers and compost for their field beds. Neither Fivefork Farms nor Moonshot Farm currently re-use their farm-made compost in plug trays or container plantings due to concerns around disease. In 2023, Fivefork Farms spent over $12,0000 buying compost to topdress their high tunnels and amend a new field. The compost expense on both Farms will continue to rise as both Farms’ production grows. 

The use of high-volume, in-vessel composters aims to resolve many of these issues. Rather than putting spent peat-based medium and used bulbs into windrow compost piles, Fivefork Farms and Moonshot Farm will be able to put these materials into the in-vessel composter, which gets reliably hot enough to kill pest and disease, while being less labor-intensive than their current composting systems. They will then be able to use the resulting compost in future container plantings, as well as a source of organic matter in flower beds. The result will be a greatly reduced reliance on peat-moss and purchased soil mediums, significant cost savings, and improved resistance to pest/disease.

While both Fivefork Farms and Moonshot Farm have already received funding to build the actual composting facility and infrastructure, they now need guidance on how to most effectively utilize the composter on their farms. This grant will enable Linda D’Arco of Little Farmhouse Flowers to train these farms on composting best practices, develop recipes for the in-vessel composter, test the resulting compost, and trial using it both in container plantings and on farm beds. The result will be a set of guidelines that can be used by flower farms across the Northeast region to reduce their reliance on peat moss and create their own potting soil and field amendments, without contributing to build up of pests, diseases, or weed seed. Ultimately, there will be a reduction of environmental and risks in agriculture and conservation of soil due to farms using less peat moss and composting their own waste. This will lead to improved productivity, reduction of costs and/or increase of net farm income as these farms will be able to spend less money on purchasing compost, planting medium, and soil amendments.

Cooperators

Click linked name(s) to expand/collapse or show everyone's info
  • Rebecca Kutzer-Rice
  • Grace Lam

Research

Materials and methods:

By Jan 15, 2025:

Our team of 3 collaborating farmers with support from the non-profit organization, Compost for Good, meets to discuss questions, share outcomes, and receive advice from our consultant about all things related to the set up of 20ft in-vessel, rotating drum compost machines. 

Collaborating farms began to add nitrogen and carbon rich inputs to their machines, while learning how the vessels accept materials and how much staffing and what duration of labor is required during these feeding sessions. 

We have developed and shared a log that will be used to track the progress of our work once the spring thaw comes and all three machines are operable again. (2 of the 3 machines entered the winter without enough momentum in their inputs to remain unfrozen.) This log tracks the labor hours used, the kinds of inputs used, the quantity of those inputs, and the temperatures we're able to reach at about 4ft depth from the entrance to the vessel drum, and additional notes from farmers. The log will be used to create our "recipe book" of recommended compost input for flower farming operations using these large in-vessel rotating drum machines- content that is not available currently.

This project is still in progress and we look forward to our continued work together in the spring. 

Research results and discussion:

By Jan 15, 2025:

Our three farmer collaborators and the consultants at Compost for Good have met 3 times to discuss the delivery, set up, and beginning stages of feeding new in-vessel rotating drum composting machines. Each farm's available compost "feeds" (nitrogen rich and carbon rich materials) are different at any given point in the year, so we spent our meeting time talking over suggested compost recipes with Compost for Good and asking questions about the materials that are available to us and how best to leverage them (in quantities fed to the machines) to achieve the temperatures required for pest and disease mitigation in our compost. 

All three farms achieved hot temperatures (150F+) in the fall in the immediate weeks following the arrival of the machines. As Moonshot and Fiveforks began experimenting with the materials on hand, they experienced some setbacks, including the cooling of their composts to undesirable temperatures. This sort of learning curve is not unexpected, as team members are learning how the machines work and which inputs work best for them. 

Compost for good also provided suggestions for monitoring the temperatures inside the drums with reporting sensors. Without the proper recipes and training fully dialed in for the start of winter, the compost in those two farm's machines froze. We are waiting for the spring thaw to resume our work together when their machines are operable again. 

This project is still in progress and we look forward to resuming our work in the spring. 

Research conclusions:

This project is still in progress and we look forward to resuming our work in the spring. 

Participation Summary
3 Farmers participating in research

Education & Outreach Activities and Participation Summary

Participation Summary:

Education/outreach description:

The resulting best practices and information about utilizing the composter will be published in a relevant publication, such as “Growing for Market Magazine” or the Association of Specialty Cut Flower Growers’ “Cut Flower Quarterly,” both of which reach thousands of small-farmer subscribers. Additionally the three farms will participate in a webinar such as an Association of Specialty Cut Flower Growers (ASCFG) “Ask an Expert” session to share findings and encourage farmers to adopt these practices on their own farms. D'Arco and the two participating farms are all active members of the ASCFG.

Learning Outcomes

3 Farmers reported changes in knowledge, attitudes, skills and/or awareness as a result of their participation
Key areas in which farmers reported changes in knowledge, attitude, skills and/or awareness:

This project is still in progress and we look forward to resuming our work in the spring. 

Project Outcomes

3 Farmers changed or adopted a practice
Project outcomes:

This project is still in progress and we look forward to resuming our work in the spring. 

Assessment of Project Approach and Areas of Further Study:

This project is still in progress and we look forward to resuming our work in the spring. 

Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and should not be construed to represent any official USDA or U.S. Government determination or policy.