Progress report for FNC24-1441
Project Information
I am the owner of my farm, Ethereal Gardens, an off grid sustainable organic and biointensive farm. It is 20 acres. I have a small market garden (1/3 acre), 1 2/3 acres in hay/pasture, and the other 18 in agroforestry/forest restoration. I grow organic vegetables, medicinal herbs, and berry & perennial pollinator stock. I myself have over 20 years experience gardening and/or farming. I have a degree in natural resource management from UWSP. I am very intelligent, although I do have high functioning autism which makes some things more challenging, but enables me to look at problems in ways most people dont, and it gives me unique ideas as a result. I have been experimenting with cold weather greenhouse design for over a decade now and developed a prototype that my sister, who works for NASA, was interested in me submitting a proposal too them for.
Conventional Greenhouse design (the usual hoophouse with metal
"ribs" and plastic covering) is a poor insulator. They also
do not take advantage of specific heat, ie a particular materials
ability to heat and then retain heat. Some are better than
others, and anything that is conductive (like metal), has low
specific heat, as does air, yet all commercial greenhouses use
air heating and insulation. In addition most are heated by
either electrical wood, or some other frankly monumentally
inefficient system. In additon most farms rely on grid
power which is usually natural gas or coal, greatly contribulting
to greenhouse gases and fuel needs.
In the last few years a new technology, called thermal batteries,
has emerged to compensate for the bottleneck of energy storage in
most renewable systems. My proposal in to build a
thermal sand battery in the bottom of my already existing
greenhouse prototype. This battery is non-toxic and
therefore usuable in organic applications. It uses the
concept of specific heat by storing excess energy in the form of
thermal energy in a sand filled concrete "sarcophagus". The
solar/wind will electrocute the sand (like a steel melting
cauldron). Because sand and stone/concrete have high
specific heat, these batteries are showing thermal retention in
the span of months, meaning they will stay hot, heating any soil
around it to temperatures enabling winter vegetable cultivation,
with my greenhouse to retain heat that rises, further
insulating. This project will 1) Use off-grid sustainable
power (wind and solar), 2) Greatly reduce heat/energy loss
through insulation and cutting edge physics, 3) enable year round
growing of vegetables even when temperatures are below freezing
outside.
Cooperators
- (Researcher)
Research
Can thermal batteries and passive solar greenhouse produce year round crops, even frost tender ones.
Abstract:
Currently in northern Wisconsin where this experiment will be carried out, production in Winter is all but impossible with temperatures reaching -30 in January. Current commercial greenhouses are capable of producing cold tolerant plants year-round with a heat source, Frost tender plants in the winter would require a massive influx of energy in the form of heat with the current designs being used, either wood stove or propane heaters. As a result, vegetables that are American Staples such as tomatoes must be imported from warmer climates or preserved in some manner. Either way, is energy intensive either in the form of shipping costs or energy costs in canning. This has a direct impact on climate change as these heat sources and fuels are emitting greenhouse gases warming the atmosphere causing global weather instability among other things. “The US agricultural sector contributes to 10% of greenhouse gas emissions annually” (https://www.epa.gov/ghgemissions/sources-greenhouse-gas-emissions)
There are other things to be considered… the impacts of a globalized food system on food security with current geopolitical instability. The consideration must be made that perhaps total dependency on the global trade of food is ill-advised. Current US debt is devaluing the US dollar creating a possible dollar collapse where food will be more valuable than dollars. In such a scenario, the ability to produce as much food locally becomes an imperative.
Current commercial greenhouses use a metal aluminum frame or galvanized steel frame driven into the ground and covered with 2 heavy greenhouse films This film is some form of plastic bringing up the issue of microplastic contamination in crops. In addition, steel and aluminum are metals making them more conductive to energy, meaning they are acting as a radiator instead of an insulator, which is what we want in a cold climate. Currently air is driven between these two sheets of greenhouse plastic to create an insulating layer of air between the two. Taken as a whole. This design is monumentally inefficient at retaining heat. The curved design of most greenhouses also presents a problem in terms of refraction. Richard Feynman found that light that hits at any other degree than perpendicular to the source it’s trying to penetrate it will simply bounce off in a parabolic rate of energy loss dependent how further the angle is off from 90° Here in Wisconsin the sun is 69° above the horizon at summer solstice and 22° above horizon at winter solstice.
Taking all these factors into account this prototype greenhouse was built out of wood and glass. Both are insulators. Furthermore, it was constructed with the stud brackets being equilateral triangles. This makes the south facing glass roughly perpendicular to the sun sun throughout late spring and early fall. Because it has flat glass instead of a curved surface. This also allows for maximum energy penetration in the form of not only light but infrared radiation AKA heat.
The thermal battery itself consists of a sandpit dug in the center of the greenhouse with a simple heating element run inside the pit and the sand itself contained with in standard 8″ by 16″ masonry cinder blocks. The pit itself goes down roughly 3 ft. Sand, concrete and soil all have higher specific heats. Specific heat relates to the ability of a material to retain energy. Once heated the higher the specific heat, the longer it retains energy. Conversely, the higher the specific heat, the longer it takes to be heated and the more resistant it is to heating. The ground here freezes to a depth of 4 ft during the winter making any root penetration impossible. Using the soil’s own properties against it, this battery will eventually be charged by a 500 w wind turbine directly to the north of the greenhouse, and every time the wind blows is heated, just a little more. Theoretically, it should provide enough heat to keep the greenhouse soil and ambient temperature within the range of crop production. Target temperature is between 40 and 100.
Note Feb 2025:
I already had a wind turbine that I will use for the project, but it isn't working correctly at this time. Its up on a 15ft pole. It was a nightmare to get up there originally and due to personnel issues this year, and just not having anything tall enough to get up there, it actually presented a huge problem. So I decided to go with 4-100w solar panels and associated charge controller and battery. I dont like the idea of using solar just because its energy output is going to be lowest at the time of year I need the energy the most, but it sure beats shimmying up a frozen steel pole and taking my life in my hands. I intend on attempting to replace the turbine again come spring. That will give me double the original energy input, and theoretically double the heat.
Methodology:
Unfortunately there is no “control”, just does it work or not. Three thermometers, one at battery, one for grnhs ambient air & one for soil temperature 1′ from outer wall; daily. In addition, a daily record of outside weather will be tabulated. This includes whether there was sun or clouds, The outside ambient temperature & and then average windspeed.
Genovese Basil will be the frost indicator plants, The cold hardy herbs of oregano, peppermint, chives and parsley will be the indicator of cold hardy growth during the winter. Due to the design of this greenhouse, it reaches temperatures 60 to 70° above ambient without a heat source, meaning I cannot safely start this experiment until the inside midday temperature is regularly below 100° that would mean daily highs could be no more than 40° before this can be started.
Data
6 months nov-april
Observational data – did plants survive and did they grow enough to produce a crop?
Results…
Conclusion…”
Educational & Outreach Activities
Participation Summary:
This article is currently being submitted to various publications. In addition I have it posted on my webpage visible here
The thermal battery has its own page with the experimental design already posted and the raw data as the year progresses will also be posted and publicly available. It is visible here
As Ethereal Gardens is a reclaimed tornado site (was originally a hog farm in the 70's, hit by tormado and all the debris was left until I bought it 10 years ago), I dont exactly have the best facilities to host on farm days safely. Otherwise I would do something of the like. That being said I have every intention of finally doing something with my farm youtube page and possibly a tiktok account to start talking about this project as well as farming/gardening in general. So many things to do, so little time.
Learning Outcomes
As this project is in its first year, it has only begun, so we do not have any learning outcomes yet
Project Outcomes
As this project is in its first year, it has only begun, so we do not have any project outcomes yet