Vertical Bifacial Solar Panels: A Winning Solution for Agrivoltaics and Farmers

Progress report for LNE22-454R

Project Type: Research Only
Funds awarded in 2022: $199,998.00
Projected End Date: 02/28/2025
Grant Recipient: University of Vermont
Region: Northeast
State: Vermont
Project Leader:
Dr. Bruce L. Parker
University of Vermont
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Project Information

Summary:

An array of vertical bifacial solar panels will be installed by May 2024 along three separate 144-ft long rows, 30 feet apart, at the University of Vermont (UVM) Horticultural Research Farm by iSun Energy, Inc., a solar contractor in the Northeast. The delay in installation of the solar panels was due to permitting by local and state authorities and contract negotiations between UVM and iSun Energy, Inc. This has given us additional insights into the process of installing a vertical bifacial photovoltaic array on farmland, and we will share these insights with farmers. Each array occupies 4 inches of land and the space between rows facilitates planting and harvesting of crops with heavy equipment if needed. The vertical position of the modules prevents snow buildup from blocking the sunlight and shifts some energy production to late afternoons, which is becoming a critical time of day for consumers' energy usage. This type of system, currently used in Europe, has only recently been installed in the United States, where it has never been tested with vegetable crops.

Our hypothesis is that vertically-positioned bifacial solar panels will conserve valuable agricultural land for food production, produce energy, and save farmers money on electrical costs. They will allow for vegetable production within their boundaries while contributing to reducing fossil fuel consumption and thwarting the negative impacts of climate change. The vegetable crops used will be beets, carrots, lettuce, beans, and peas, selected in cooperation with the UVM Catamount Farm program designed to teach sound agricultural practices and make harvests available to consumers. All data relevant to the efficiency of the solar panels will be managed by iSun Energy, Inc. Involved in the agricultural portion of the program will be the PI and a PhD graduate student who will assess vegetable production, microclimatic variables, and integrated pest management data. It is necessary to determine if crops grown in and around the panels, which are placed 2 to 3 feet above ground level, will produce high yields of marketable produce during the growing season in our area. We began to evaluate this hypothesis in 2023 using shade fences to mimic the effects of vertical solar panels. In 2024, we will continue with experiments inside the vertical solar array. We will also repeat the shade fence experiment in 2024, and grow reference crops in full sun for comparison, which we already did in 2022. Both years of reference crop data will help us to interpret results from within the solar array. If our hypothesis of high crop yields and increased farm income from solar energy is correct, then limits to solar power development on agricultural lands will shrink drastically. If our hypothesis that shade fences can successfully simulate vertical agrivoltaic conditions and crop outcomes is correct, then these lower-cost temporary installations could be used by farmers and researchers for preliminary tests of new crops in new potential vertical agrivoltaic locations. While, by design, conventional solar panels (fixed tilt arrays) limit the useable land between rows, vertical panels occupy an absolute minimum of land. This project and its results will have a significant positive impact on farmer attitudes and interest in usage of vertically positioned bifacial solar panels within their agricultural fields.

Project Objective:

A vertical bifacial solar array (50kW capacity), compatible with mechanized agriculture and never tested in the US, will be evaluated at the UVM Horticulture Research Center. A variety of high-value specialty crops (vegetables, herbs, etc.) will be grown in and outside the array to determine the suitability of this system for Northeastern farms. Data on energy generation, crop yield and quality, light conditions, environmental impacts on the crops, and economic aspects will be compiled to demonstrate the agricultural opportunities and drawbacks of this vertical system for farmers compared with conventional arrays, which occupy 10 times the space.

Introduction:

Vertically positioned bifacial solar panels for agrivoltaics represent a new technology and a system never before tested for vegetable cultivation in the United States. We hypothesize that this system will conserve agricultural land, produce energy greater than that produced by traditional fixed angle arrays, be suitable for crop production, and supply farmers with additional income while saving on fossil fuel costs and thwarting climate change. The parties for this research effort have been assembled and include farmers, the University of Vermont (UVM), the UVM Horticultural Research Farm, undergraduate and graduate students, and iSun Energy, Inc. The bifacial solar panels will be installed vertically in spring 2024 and will capture the sun’s energy as it rises and falls east to west. Because the system captures the sun’s energy on both sides of the panels, a maximum amount of electricity can be produced. Of equal importance is the fact that the vertical systems occupy only a very small fraction of agricultural land. Thus, agricultural fields are conserved for further crop production. Farmers' income will benefit. All data relevant to the efficiency of the 50-kW capacity solar system will be managed by iSun Energy, Inc. The vertical position of the modules prevents snow buildup from blocking the sunlight and shifts some energy production to late afternoons, which is becoming a critical time of day for energy usage. It is absolutely necessary to determine if crops grown in and around the panels, which are placed 2 to 3 feet above ground level, will produce high yields of marketable produce during the growing season in our area. This is one of the objectives of the research conducted by UVM.

A variety of high-value vegetable crops will be grown in and outside the array to determine the suitability of this system for Northeastern farms. Data on energy generation, crop yield and quality, light conditions, environmental impacts on the crops, and economic aspects will be compiled to demonstrate the agricultural opportunities and drawbacks of this vertical system for farmers compared with conventional arrays, which occupy 10 times the space. Because of the unanticipated delays relevant to actual installation of the vertical system, vegetable crop production in 2022 occurred in a reference area under full sun. In 2023, we conducted a shade fence experiment with vegetable crops in three shading environments simulating those between the vertical solar panels, and in full-sun control sections. We will repeat the shade fence and full-sun reference portions of our work in 2024 at the same time as growing crops in the vertical solar array. Because farming in the Northeast is gradually becoming a thing of the past, farmers have shown an increased interest in the potential to supplement their dwindling incomes with monies derived from solar coupled with crop production. With the onset of vertical bifacial solar systems, this goal may become more achievable. The research described herein represents an investigation of a viable solution to the dilemmas of low farm incomes and loss of farmland.

Cooperators

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Research

Materials and methods:

In 2022, we developed our experimental design and research methods, grew crops in full sun in a reduced version of the full experimental layout, and collected reference data from those crops. In 2023, we designed shade fence structures to mimic the conditions expected in three different locations within the agrivoltaic system. We grew beets and carrots next to the shade fences and in randomized full-sun locations without shade fences. We collected data on microenvironments and crop yield in each shade level. In 2024, the full experiment will be conducted, including both an agrivoltaic and a full-sun reference area, and a repeat of the shade fence experiment. We will compare crop outcomes at five east-west locations between the solar arrays, which will be shaded during different portions of the day. The main experiment will compare beets and carrots in all five locations. A secondary experiment will investigate saffron production in all five locations, and directly under the rows of solar modules. We will also compare bean and pea outcomes when trellis-grown in the empty space directly under solar modules. This will be in the northmost section of the array, which deviates from the standard stacked upper and lower solar module design by having only upper solar modules. A fourth agrivoltaic experiment will investigate lettuce production in the east center, center, and west center locations at the northmost edge of the solar arrays.

In 2024, before the start of the growing season, a solar array comprising three rows of vertical bifacial photovoltaic modules will be installed by iSun, Inc. at the University of Vermont (UVM) Horticulture Research and Education Center. The arrays will be in a certified organic field maintained by the UVM Catamount Educational Farm. The bifacial solar modules will be installed vertically in a landscape orientation using pounded steel posts and steel racking (Next2Sun Technology GmbH, Dillingen/Saar, Germany), and the modules will face east and west. The rows of modules will run north and south, each looking like a tall fence. There will be a 9.14 m (30 ft) distance east or west between each of the three rows. Each row will consist of eleven pairs of stacked solar modules with two additional single modules at the northmost end of the row, each with trellis-like racking below them instead of another solar module. Solar modules will be ~1.8 m (~6 ft) long and ~1.0 m (~40 in) high. There will be ~0.61 to 0.91 m (~2 to 3 ft) of empty space below the lower modules and ~15.2 cm (~6 in) between stacked modules, resulting in an array ~2.79 to 3.15 m (~9.2 to 10.3 ft) tall. The power capacity of this installation will be 50 kW.

In 2024, we will grow certified organic ‘Boro’ beets (Beta vulgaris ‘Boro’) and ‘Negovia’ carrots (Daucus carota ‘Negovia’) (High Mowing Organic Seeds, Wolcott, VT) in a 2x5 strip-plot design with two levels of crop type (beet and carrot) and five levels of crop bed location (west, west center, center, east center, and east) between two rows of solar modules. Replications will consist of five adjacent blocks (south, south center, center, north center, and north) independently randomized for crop type. Each block will be the length of two solar modules, ~3.66 m (~12 ft), and will contain all five crop bed locations. The crop beds will be located in the 9.14 m (30 ft) distance between two solar arrays. Each crop bed will be ~1.22 m (~4 ft) wide, with ~0.30 m (~1 ft) of pathway between them, leaving ~0.76 m (~2.5 ft) of space between each solar module row and its neighboring crop bed. Half of each block will be planted with beets, and half with carrots, with the same crop type aligned within the same block across each of the five crop bed locations. Beets and carrots will be planted in three rows within each crop bed, each with its own line of drip tape for regular irrigation. We selected beets and carrots as the main research crops due to their relatively high yield per land area and market price by weight, and the moderately high number of farms and land area in Vermont growing these crops. In other words, these crops may be profitable for many farmers in Vermont, so it will be useful to evaluate their compatibility with a vertical agrivoltaic system in Vermont. We will follow similar methods for lettuce, beans, peas, and saffron. The aforementioned research design is statistically valid as approved by Dr. Takamaru Ashikaga, Professor Emeritus of Statistics, UVM.

In 2022, to support our 2024 agrivoltaics experiment, we grew specialty crops in three crop beds in the full-sun reference field. We otherwise followed the randomization plan for future years with three blocks, each randomized separately to determine which crop type would be on the north or south end of the block. We direct seeded beets and carrots on July 8 and harvested a random sample of beets on September 2 and carrots on October 7. We also grew saffron in the same three crop beds, to the south of the beets and carrots. We planted saffron corms on August 24 and harvested flowers as they emerged between October 28 and December 8. We grew beans and peas on trellises at the southmost end of the outer two research crop beds. We direct seeded beans and peas on July 26 and harvested all mature beans on October 2 and peas on October 2, October 21, and October 31. We grew lettuce at the southmost end of the center research bed. We planted lettuce seeds in plug trays on July 7, transplanted seedlings to the field on August 3, and harvested mature heads on September 30.

As planned for future years, in 2022 we collected yield-related data from a random subsample of individual plants of each crop type in each full-sun reference subplot (each crop bed in each block). We recorded the total number of beet roots per randomly sampled area and collected data for individual beet roots with leaves removed, including mass, diameter at widest point, and a subjective damage rating. We recorded the total number of carrots per randomly sampled area and collected data for individual washed carrots with leaves removed, including mass, diameter at widest point, length, and subjective damage and quality ratings. For saffron, we observed mass as the total combined dry weight of all stigmas collected from each subplot (each crop bed in each block) over the entire harvest period. We counted bean and pea pods, and collected data for each pod including mass, width at widest point, length, number of beans or peas per pod, and subjective damage and quality ratings. We counted lettuce heads, and collected data for each washed head including mass, circumference at widest point, length, and a subjective damage rating.

In 2023, to mimic conditions predicted for our 2024 agrivoltaics experiment, we grew beets and carrots next to shade fences in a 2x4 factorial completely randomized block design with two levels of crop type (beet and carrot), four levels of shade (no shade, brief morning shade, brief afternoon shade, and moderate duration afternoon shade), and three blocked replications (south, center, and north). We installed shade fences in two crop beds ~1.22 m (~4 ft) wide and spaced ~4.88 m (~16 ft) apart to limit shading of each crop by fences in the other crop bed. Each crop bed had three rows of crops, with predicted shade treatments applied to only two of those rows due to the short height of the shade fences, which was required for structural stability. Each “morning shade” fence was offset to the east of the two main crop rows, with the third row to its east. Each “afternoon shade” fence was offset to the west of the two main crop rows, with the third row to its west. Shade fence sections were 3.66 m (12 ft) long between two 2.13 m (7 ft) steel t-posts buried 0.91 m (3 ft) deep. Shade fence panels were made of 90% UV light-blocking woven black plastic (HDPE) shade cloth (Coolaroo USA, GALE Pacific USA, Inc., Charlotte, NC), ~3.20 m (~10.5 ft) long, with a 1.22 m (4 ft) fiberglass stake in a long sleeve at each end of the panel for structural support. Fence panels were centered between end posts, attached with polyester paracord using adjustable knots, and attached to a 1.83 m (6 ft) t-post at the center of each panel, buried 0.61 m (2 ft) deep. For brief shade treatments, fence panels were 0.61 m (2 ft) tall, installed with 0.61 m (2 ft) of above-ground empty space below the panels. For moderate duration shade treatments, panels were 0.91 m (3 ft) tall, installed with 0.15 m (0.5 ft) of above-ground empty space below the panels.

We selected the shade fence parameters using the Dual-Use Shading Analysis Tool from the Massachusetts Department of Energy Resources, which predicts shade on crops in custom theoretical agrivoltaic installations. We designed the shade fences so that the shade cast on the two crop rows of interest would match the range of shade levels (in duration and time of day in shade) predicted for various crop beds in the vertical agrivoltaic system in 2024. To reduce wind damage to the shade fences, we cut four 42.55 cm (16.75 in) diameter semicircular wind vent flaps in a line across the brief shade treatment panels and eight flaps in two lines across the moderate duration shade treatment panels. We added larger secondary flaps on the panels next to carrots to limit sunlight leakage in low-wind conditions. We will also add these secondary flaps to panels next to beets when we repeat this experiment in 2024.

For the 2023 shade fence experiment, we direct seeded beets and carrots on June 15 and harvested beets on August 23, August 29, and September 6 (south, center, and north blocks, respectively) and carrots on September 12, September 21, and October 10 (south, center, and north blocks, respectively). We harvested all beets from the two rows with applied shade treatment (or all three rows for full-sun controls) in the northmost 1.83 m (6 ft) of each 3.66 m (12 ft) experimental section, not counting a 0.30 m (1 ft) buffer on the north end. We harvested all carrots from the two rows with applied shade treatment (or all three rows for full-sun controls) in the northmost 1.22 m (4 ft) of each 3.66 m (12 ft) experimental section, not counting a 0.30 m (1 ft) buffer on the north end. We collected yield-related data from all harvested beets and carrots, except only from a randomly selected two-thirds of the harvested carrots in control sections, using similar measures as used in 2022 for full-sun reference crops. We also measured the total fresh weight of leaves removed from beets or carrots from each shade level in each replication. We washed both beets and carrots before collecting data.

Starting on August 11, 2023, we conducted microenvironmental monitoring using sensors that automatically logged data every five minutes. We measured sunlight as PAR (photosynthetically active radiation), soil moisture, soil temperature, ambient temperature, and relative humidity for each replication of each shade treatment for carrots. In 2024, we will use this complete set of sensors in the west, center, and east crop beds of the agrivoltaic research area. We will use only PAR sensors in the west center and east center crop beds. We will use this sensor arrangement in three of the replications for the agrivoltaic experiment, in carrot sections. Also in 2024, we will collect all environmental measurements within all carrot sections of the shade fence experiment on a rotating basis: we will measure two shade treatments at a time in a single block and will move sensors to different pairs of shade treatments every few days. Finally, we will also collect all environmental measurements in the carrot sections of the center block of the full-sun reference area for the west, center, and east crop beds, and we will measure only PAR in the west center and east center crop beds. We will also collect insect samples weekly using sweeping nets, with the main intention of identifying pest incidence in each crop in each location between the rows of solar modules.

Research results and discussion:

Full-sun reference data were collected in 2022 and shade fence data were collected in 2023. We will analyze results after data collection in 2024 of full-sun reference data, shade fence data, and vertical agrivoltaic data.

Research conclusions:

Once we have collected and analyzed all research data in 2024, we will share conclusions in the form of a scientific journal article, and in appropriate formats to reach additional audiences.

Participation Summary

Education & Outreach Activities and Participation Summary

Educational activities:

3 Consultations
2 Curricula, factsheets or educational tools
3 On-farm demonstrations
5 Webinars / talks / presentations
1 Workshop field days
1 Other educational activities

Participation Summary:

18 Farmers participated
78 Number of agricultural educator or service providers reached through education and outreach activities
Outreach description:

Our main outreach activity to date has been an online workshop on the topic of agrivoltaics in the Northeast US for farmers, solar energy providers, researchers, and other interested parties. The workshop was held on 11/28/23 and was titled “Agriculture & Solar Energy for the Northeast: A Winning Partnership? A Virtual Workshop Exploring Solar Power Opportunities for Farmers”. Here is a link to the recorded set of presentations: https://www.youtube.com/watch?v=4V8WSLHrw1E.

In 2023, we demonstrated our shade fence research with an on-site farm tour to a group that included state government officials and individuals from UVM and iSun who are involved with the vertical solar array installation project. We also shared research details on-site to a touring group of individuals who were focused mainly on integrated pest management at the UVM horticulture farm. We have given oral presentations on our research project locally and internationally. We have also consulted with other vertical agrivoltaics researchers regarding their related projects, and have been interviewed by undergraduate students inside and outside of UVM. We have also started a website, https://site.uvm.edu/agrivoltaics/, which we will use to showcase this vertical agrivoltaics research project.

In 2024, we plan to conduct on-site farm tours for farmers, solar developers, researchers, and the public to demonstrate our vertical agrivoltaic array and the crops growing next to and under the rows of solar modules. We also plan to publish our research results and a review paper in scientific journals and to present summaries of our results and conclusions to public media outlets and interested groups including farmers, solar energy providers, researchers, and local government officials.

Project Outcomes

4 Grants applied for that built upon this project
4 Grants received that built upon this project
$39,087.00 Dollar amount of grants received that built upon this project
Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and do not necessarily reflect the view of the U.S. Department of Agriculture or SARE.