Farm-Scale Application of Concentrated Urine-Derived Fertilizer: Evaluation of a Roller Pump for Precise and Consistent Side Dressing of Sweet Corn

Progress report for ONE24-455

Project Type: Partnership
Funds awarded in 2024: $15,467.00
Projected End Date: 06/30/2026
Grant Recipient: Rich Earth Institute
Region: Northeast
State: Vermont
Project Leader:
Abraham Noe-Hays
Rich Earth Institute
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Project Information

Project Objectives:

This project evaluates the ease of use, effectiveness, and consistency of a customized
fertilizer applicator using a ground-driven "roller pump" for applying a sanitized, concentrated urine-derived fertilizer to sweet corn. We have purchased a multi-tube roller pump and the necessary auxiliary component parts to assemble a complete system that can 1) consistently deliver the desired amount of urine fertilizer per acre (adjustable by the farmer), 2) cover the
urine fertilizer with soil immediately upon application to prevent ammonia loss, and 3) be easy to operate and maintain. Furthermore, we are testing the practical limits of the system’s dosing rates and working to discover any mechanical weaknesses. We are also monitoring urine-fertilized crops for signs of healthy development (visually and through tissue analysis), and noting any differences in health from synthetically-fertilized crops. From this assessment, we hope to determine the potential for this applicator to be used for other crops and application contexts. Desired outcomes of the roller pump system testing include:

 

Deliver a consistent and correct urine fertilizer volume per acre, such that: 

  1. There is no variation in the quantity of fertilizer dispensed over a set distance when the tractor is driving at different speeds.
  2. The drive wheel consistently powers the pump as the tractor moves over the ground, even when encountering bumps, divots, etc.
  3. The pump provides a practical flow rate for urine concentrate and delivers urine at the
    correct depth and location relative to row crops.
  4. There are no differences in plant development and overall health during the growing season between plants receiving urine fertilizer or synthetic fertilizer.

 

Ammonia volatilization is limited during application

  1. The urine fertilizer is immediately buried in soil upon application to the
    ground
  2. Little to no ammonia odor is present following application 

 

The roller pump system is easy to operate and maintain and contexts for its potential use are understood

  1. The farmer-partner reports an easy-to-operate user experience with minimal challenges.
  2. There are no mechanical failures or signs of wear/weakness in any system components.
  3. The system is expected to be useful for other crops and application contexts besides sweet corn.

The system limits are understood through a determination of the maximum and minimum
practical dosing rates possible.

Introduction:

Diverting human urine from the waste stream and reclaiming it as a fertilizer can simultaneously address issues of 1) dependence of agriculture on impractical and expensive sources of fertilizer and 2) pollution of sensitive waterways from excess nutrients. Nitrogen fertilizer is derived from the Haber-Bosh process, which accounts for 1.2% of global energy use and associated greenhouse gas emissions (Dawson & Hilton 2011), while high-N amendments are expensive and supplies are uncertain (Jones & Nti 2022). Phosphate is a finite resource, subject to politically induced price swings, and the Global Phosphorous Research Initiative is predicting a shortage of high-quality rock phosphate within 40 years. 

Just as the supply of nitrogen and phosphorus for agricultural use grows increasingly uncertain, those same nutrients are excessively leached into waterways. Surface waters throughout the Northeast are heavily impacted by nitrogen and phosphorus pollution from both agricultural runoff as well as wastewater effluent. 70% of the nitrogen and 50% of the phosphorus in wastewater effluent is from human urine, and many wastewater plants and septic systems are unable to control this nutrient pollution and are poorly suited to nutrient reclamation. 

By addressing both issues of fertilizer scarcity and nutrient pollution, this project advances methods for the application of urine fertilizer in alignment with a circular nutrient economy. The responsible flow of nutrients through a circular nutrient economy honors the holistic connection among land, water, air, and all living beings described in the Northeast SARE’s outcome statement, as it is underpinned by the understanding that Earth’s systems are linked through interdependent exchanges of nutrients. A circular nutrient economy also has the potential to provide farmers with a responsibly-sourced, financially accessible, and dependable fertilizer supply. Developing local and affordable sources of fertilizer could help alleviate financial barriers which disproportionately affect farmers of marginalized backgrounds while reducing nutrient loading in communities lacking resources to address polluted waterways. 

The potential to reclaim urine-derived fertilizer within a circular nutrient economy is immense. With 54.5 million people living in the Northeast SARE region, each producing 4 kg of nitrogen in their urine annually (Vinnerås & Jönsson, 2002), there is a maximum potential to source 218 million kg of nitrogen fertilizer each year, (plus P, K and trace nutrients,) which would nearly meet the region’s approximately 280 million kg demand for N fertilizer (US EPA, 2019). While nitrogen is the most significant nutrient that human urine could supply, Rich Earth has also successfully separated phosphorus from urine, producing two products: struvite, and a low-P liquid fertilizer. 

Although still uncommon, urine diversion is gaining traction. Laufen, a high-end porcelain company, is manufacturing a new urine-diverting toilet, and Rich Earth Institute’s spin-off (Brightwater Tools LCC) is now selling urine pasteurizers that will enable farms throughout Vermont to produce state-permitted urine fertilizer. Charcoal filtration can remove pharmaceutical contaminants in urine (Solanki & Boyer, 2017), thereby addressing concerns of some farmers and stakeholders identified in prior research. The practice of urine collection is increasing in the Northeast, with the establishment of the urine-collecting portable toilet company, called Wasted*, in Burlington, VT, and a municipal initiative in Falmouth, MA, aimed at reducing nitrogen emissions to coastal waters. 

With increasing access to urine fertilizer, farmers will need applicator systems tailored to urine fertilization. The Rich Earth Institute has built a hay applicator designed to apply urine in a gentle stream to hayfields (Figure 1). While this gravity-fed system is well-suited for hay application, it does not offer the dosing precision or a high dosing rate required for the cultivation of other crops. Many passes over the hayfield and many refills of the applicator tank are needed with the gravity-fed hay applicator, and these inefficiencies are prohibitive in the adoption of urine fertilization at scale. 

To increase fertilization efficiency, Rich Earth has previously applied a concentrated urine fertilizer to sweet corn (Noe-Hays et al., 2024). The urine concentrate reduced the number of tank refills and increased the land area fertilized per tank of urine. Concentrated urine is made at the Rich Earth Institute using freeze-thaw technology developed by Brightwater Tools LCC. If used in conjunction with the refined applicator equipment proposed by this project, urine concentrate may offer a fertilization efficiency on par with conventional fertilization practices. 

Ammonia loss through volatilization is another important consideration of urine application technology, especially when using urine concentrate, which is more prone to ammonia volatilization than non-concentrated urine. Volatilization from urine fertilizer has been shown to be reduced by applying urine in a gentle stream close to the soil, or better yet incorporating the urine beneath the soil surface (Noe-Hays, 2018). Rich Earth’s existing prototype row applicator buries urine immediately upon application using a cultivator tine (Figure 2), which was found to effectively reduce signs of volatilization (Noe-Hays et al., 2024).

To address the need for refined equipment for the application of urine-derived fertilizer at farm scale, this study developed an applicator with 1) consistent dosing, 2) minimal ammonia volatilization, and 3) efficiency and ease of operation. To achieve a controlled dosing of urine fertilizer, we used a "roller” pump, also known as a peristaltic pump. Roller pumps are popular because of their low cost, compact size, and easy maintenance. They can be driven by a wheel that contacts the ground, which mechanically links the fertilizer flow rate to the tractor ground speed such that a steady fertilizer volume per acre rate is achieved regardless of tractor speed. To limit ammonia losses, a cultivator tine buries urine immediately upon application in the same fashion as our row applicator. To achieve a performance comparable to typical fertilizer equipment, the roller pump system fertilizes multiple rows at once, applying urine to an optimal depth and distance relative to crop rows. With these features, we expect this pump system to refine the fertilizer application process and increase farm productivity for farmers interested in adopting urine fertilization practices.

 

Hay Applicator
Figure 1: Urine is applied as a fertilizer to a hayfield using the Rich Earth Institute's custom built gravity-fed applicator
Figure 2:
Figure 2: Farmer-partner John Janiszyn applies urine fertilizer to corn using Rich Earth Institute's row applicator, which buries urine immediately upon application using a cultivator tine

 

Sources Cited

Dawson, C. J., & Hilton, J. (2011). Fertiliser availability in a resource-limited world: Production and recycling of nitrogen and phosphorus. Food Policy, 36, S14–S22. https://doi.org/10.1016/j.foodpol.2010.11.012

Jones, K., & Nti, F. (2022). Impacts and Repercussions of Price Increases on the Global Fertilizer Market. Foreign Agricultural Service U.S. Department of Agriculture. https://fas.usda.gov/sites/default/files/2022-09/IATR%20Fertlizer%20Final.pdf

Noe-Hays, A. (2018). Practical Strategies for Reducing Ammonia Volatilization from Urine-Derived Fertilizers (SARE ONE18-318). https://projects.sare.org/project-reports/one18-318/

Noe-Hays, A., Schreiber, T., Cavicchi, J., Saveson, G., & Davis, A. (2024). Farm-scale Urine Fertilizer Implementation: Refining Application Methods, Gathering Buyer and Consumer Perspectives, and Producing Farmer Guide (SARE ONE22-426). https://projects.sare.org/?post_type=project_report&p=1072403

Solanki, A., & Boyer, T. (2017). Pharmaceutical removal in synthetic human urine using biochar. Environmental Science: Water Research & Technology, 3(3), 553–565. https://doi.org/10.1039/C6EW00224BUS EPA. (2019, January 30). Commercial Fertilizer Purchased. https://www.epa.gov/nutrient-policy-data/commercial-fertilizer-purchased

Cooperators

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Research

Materials and methods:

System design

We worked with Pequea Planter LCC (based in Gap, PA) to design a custom fertilizer applicator for urine fertilizer. Pequea Planter was recommended to the Rich Earth Institute by Ray Rex of Four Rex Farm in Hadley, MA, who uses roller pumps to apply liquid fertilizer on his farm. Pequea Planter pumps are made with materials that have good corrosion resistance, which is an important quality when working with urine fertilizer. 

Our applicator consists of an 18-tube roller pump powered by a ground-driven wheel. When used to apply synthetic fertilizer, each of the 18 output tubes are directed to a different row such that 18 rows are fertilized at once. Since our urine-derived fertilizers (both regular and concentrated urine fertilizer) are less concentrated than synthetic liquid fertilizers, we applied a larger volume of fertilizer per acre (1000g/acre) than the system would deliver in a normal configuration. Therefore we directed the output from nine tubes to each row fertilized, reducing the number of rows fertilized per tractor pass to two, and increasing the volume applied per row. The pump is driven by a shaft connected to a ground-driven wheel. Pequea Planter mainly sells liquid fertilizer applicators that attach to specific corn planters for doing starter fertilization at time of planting, in which case the pump’s drive wheel is in contact with the planter wheel. We worked with Pequea Planter to adapt the system so it attaches to the three-point hitch with the drive wheel running directly off the ground. Pequea Planter fabricated the multi-tube roller pump and the ground-drive wheel, and Rich Earth designed and fabricated the hosing, manifolds, and mounting hardware to combine the output of nine pump tubes to deliver the urine fertilizer to the correct location on the cultivator. In the field, John Janiszyn mounted the pump system onto a 2-row Lilliston rolling cultivator.

System evaluation

Assessment of the system and its performance is being done via a qualitative and quantitative process by Rich Earth Institute staff (Tatiana Schreiber, Arthur Davis, Gretchen Saveson, and Abe Noe-Hays), and by farmer partner John Janiszyn.

Preliminary tests of the system were conducted with water at Pete’s Stand in Walpole, NH, prior to field application. We collected the dosed water in bottles over a predetermined distance to determine the variation in the quantity of fertilizer dispensed and the maximum and minimum practical dosing rates achieved by combining multiple pump tubes. 

A final evaluation of the system mechanics and effectiveness was conducted through field trials at John Janiszyn’s farm in Westminster, VT, on July 22, 2025. Sweet corn was fertilized according to four fertilizer treatments: 1) urine concentrate applied with two passes (urine 2x) of the roller pump applicator (~80 lbs N/ acre), 2) urine concentrate applied with one pass (urine 1x) of the roller pump applicator (~40 lbs N/ acre), 3) urea applied with conventional equipment (~80 lbs N/ acre), or 4) left unfertilized as a control. Treatments were applied to treatment areas consisting of two rows of corn ranging from 80’ to 250’ in length. Three treatment areas received the urine 2x and urea treatments, and two treatment areas received urine 1x and control treatments. Treatment areas were not applied in a randomized block design due to operational farm constraints, and 1x and control treatments were only applied to two treatment areas, rather than in triplicate, to reduce negative impacts on farm yields. 

At the time of field application, the following questions guided the pump system evaluation:

Qualitative questions:

  1. Did the drive wheel consistently power the pump as the tractor moves over the ground, even when encountering bumps, divots, etc?
  2. Did the urine fertilizer get immediately buried in soil upon application to the ground by the cultivator tines? Is there a noticeable ammonia odor following application?
  3. Were there any challenges from a user operations perspective? Is it easy to operate?
  4. Were there any mechanical failures or signs of wear/weakness in any components?
  5. Were there any visible differences in plant development and overall health during the growing season between plants receiving urine fertilizer or conventional fertilizer?
  6. Could this system be useful for other crop and application contexts besides sweet corn?

Quantitative questions: 

  1. How much variation was there in the quantity of fertilizer dispensed over a set distance when the tractor is driving at different speeds? 
  2. What were the maximum and minimum practical dosing rates we could achieve by combining multiple pump tubes and by changing the ratios of the sprockets that drive the pump system? (And do we encounter any practical limitations as we seek to maximize flow rate to each row? The manufacturer suggested that at the highest dosing rates, there could be issues with flow limitations in the pump manifolds at high drive speeds).
  3. Are there statistical differences in leaf tissue nutrient content between corn fertilized with urine concentrate, synthetic urine, and a non-fertilized control?

To assess the availability and uptake of nitrogen and other nutrients for each fertilizer treatment, one foliar sample was collected per treatment area on August 27, 2025 and analyzed by Spectrum Analytic Inc. t. ANOVA tests were performed to determine differences between treatments using R statistical software (R Core Team, 2025). 

For further qualitative assessment, Rich Earth staff conducted two site visits (one early in the season as plants were developing; one at the end of the growing season), including conversation with John concerning his experiences with the applicator, as well as his observations of plant growth and development over the course of the growing season. These conversations were recorded. Rich Earth staff also performed photo and video documentation of the equipment, application process, and ongoing plant development. These materials will be included in our planned video. In previous SARE partnership projects, Rich Earth has found that conducting recorded conversations is an effective way to ensure that farmer observations are captured, while minimizing the time farmers need to spend on documentation. Any additional documentation that John was able to do between these site visits will also be included in our analysis and dissemination of the results.

Research results and discussion:

We have built the roller-pump applicator and tested its performance in delivering concentrated urine fertilizer to sweet corn. While an analysis of our findings is still in progress, application trials indicated a consistent dosing of fertilizer was achieved with no observed ammonia volatilization (based upon smell), and farmer interviews indicated an overall satisfaction with the ease-of-use and effectiveness of the application system (see “Roller Pump Footage” under "Information Products”). A foliar analysis showed that plants receiving concentrated urine fertilizer from the roller-pump had sufficient levels of nutrients that did not differ from plants fertilized with synthetic urea (see “Foliar nutrient testing supplementary data and analysis” under “Information Products”).

Two interviews were conducted with John Janiszyn, one toward the beginning of the growing season, and one after harvest. These interviews have not yet been transcribed for detailed analysis, but Janiszyn reported enthusiasm for the speed with which the fertilizer could be applied, and had some recommendations for additional crops, such as potatoes, for which the system could be used.  Further discussion of farmer recommendations will be included in the final report.

Research conclusions:

There are no conclusions to report at this time.

Participation summary
1 Farmers/Ranchers participating in research
2 Others participating in research

Education & outreach activities and participation summary

Participation summary:

Education/outreach description:

For this project, we proposed to produce two outreach products: a webinar and a short video to be available permanently online. In the past we had found the webinar format to be an effective way to reach farmers, agricultural educators, gardeners and others across a wide geographic area. However, we have decided to instead focus on production of a video. In conversations with farmers participating in our other SARE projects, and in consultation with the farmer-partner for this project, it appears to be more practical to produce a video which can be shared with anyone interested in learning more. In that way, people interested can view it on their own schedules.

The video will include much of what we planned to discuss in the webinar, including background and context for John Janiszyn's interest in this project and application method (including his previous participation in two SARE projects, which led to his interest in the current proposal), and his observations and results with this project. 

Outreach to let people know that the video is available will be targeted to farmers and agricultural educators via New York, Vermont, Massachusetts and New Hampshire Extension personnel as well as farm listservs and associations such NOFA, Rural Vermont, the North American Food Systems Network, and the Northeast Sustainable Agriculture Working Group. Our outreach will include new areas where urine derived fertilizer is available now or is likely to be available soon, including Burlington, VT and Cape Cod. We will also promote the video via the Rich Earth website (750 visitors/month), Facebook page (1,498 likes), and newsletter (1,300 subscribers). We will engage with farms and organizations that serve a wide range of communities.

The video will be approximately 15 - 20 minutes, starting with general information about the use of urine as a fertilizer, and showing the arc of the process from the initial testing of the equipment to application in the field during fertilization, with additional elements drawn from the site visits.  It will be uploaded to YouTube and linked from our website, and made available via agricultural listservs and networks such as NOFA chapters, Rural Vermont, New England Extension services, Vermont Vegetable and Berry Growers Association, and others.

Learning Outcomes

1 Farmers/Ranchers gained knowledge, skills and/or awareness
3 Others gained knowledge, skills and/or awareness
Key areas in which farmers gained knowledge, skills and/or awareness:

There are no key learning areas to report at this time.

Project Outcomes

Project outcomes:

There are no project outcomes to report at this time.

Information Products

    Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and should not be construed to represent any official USDA or U.S. Government determination or policy.